Custom FFC Cables: Engineered Interconnects for OEM Applications
Custom FFC cables match pitch, pin count, PET or polyimide, plating and EMI shielding to automotive, medical and consumer OEM drawings.
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Custom FFC cables, FPC circuits and RFC round flat cables from a 15-year ISO 9001 manufacturer. RoHS and REACH materials, samples in 7 days, bulk in 15–30 days — shipped worldwide.
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Sample & production lead time*
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We manufacture custom FFC cables, FPC circuits and RFC cables to your drawing — pitch, length, shielding and termination.
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Nurwire is a 15-year manufacturer of custom FFC cables, FPC circuits and RFC round flat cables. We work under ISO 9001 with RoHS and REACH materials, IQC/IPQC/OQC and a target defect rate below 0.1% — from 7-day samples to worldwide volume.
From online request to bulk delivery — six simple steps.
Common Questions & Answers
FFC (flexible flat cable) is a laminated cable with parallel FLAT conductors for simple point-to-point links, typically into a ZIF/LIF connector — cheap and fast. FPC (flexible printed circuit) is an etched polyimide flex circuit for denser routing and can carry components — not only a connector. RFC (round flat cable / round-end flat cable) uses ROUND conductors at one or both ends for through-hole or wave soldering to a PCB, so no connector is needed. A hybrid RFC has round pins on one end and a flat ZIF end on the other. Choose FFC for cost and speed, FPC for complex routing, and RFC when you need a vibration-resistant solder jumper without a connector.
Choose FFC for simple point-to-point links when cost and a 7-day sample matter most. Choose FPC when you need complex routing, component mounting or dynamic flex on a polyimide circuit. Choose RFC (round flat cable) when you need to solder round conductors to the PCB — through-hole or wave solder — with no connector, or a hybrid round-to-flat end for ZIF. Typical in appliances, automotive lighting and industrial boards. Our engineers can review the drawing with you.
All three lines are built to drawing. For FFC: pitch 0.3–2.54 mm, pin count, length, PI or PET insulation, EMI shielding (aluminum foil, copper foil, absorber, conductive fabric, silver mesh), stiffener and plating (tin, gold or selective gold). For FPC: layer count, line/space, polyimide or PET, coverlay and ZIF compatibility. For RFC cable: pitch 1.0 / 1.25 / 1.27 / 2.0 / 2.54 mm, round conductors on one or both ends, tinning length, PET / PI / PVC insulation, hybrid round-to-flat ZIF, and optional EMI shielding.
Samples typically ship within 7 working days after design confirmation. RFC samples with custom round-end tinning may take a few extra days. Bulk production is 15–30 days depending on quantity and complexity. Expedited slots are available for urgent programmes.
MOQ depends on product type, pitch, pin count and materials. As a guide: FFC from about 500 pcs for standard builds, FPC from about 100 pcs, RFC cable from about 50 pcs because of the round-end forming process. Prototypes and small lots are welcome for validation. Send the drawing for an exact MOQ and unit price.
Nurwire operates under ISO 9001:2015. FFC, FPC and RFC cable products use RoHS and REACH materials. UL certification is pending. Every lot goes through IQC, IPQC and OQC, with 100% electrical testing before shipment. FPC lots also get coverlay adhesion checks; RFC lots get solderability and thermal-shock checks on the round ends.
We offer aluminum foil (light and economical), copper foil (strongest EMI barrier among the foils), absorber (well suited to LVDS displays), conductive fabric (flexes with moving parts) and silver mesh (highest attenuation for critical links). FPC can take selective shielding on sensitive layers. RFC cables can carry foil or fabric shielding along the flat body up to the round-end solder zone.
We support FFC pitches from 0.3 mm to 2.54 mm, with pin counts from 4 to 120+ depending on pitch. Common pitches include 0.5 mm, 0.8 mm, 1.0 mm, 1.25 mm and 2.54 mm. Custom pitches are available on request. Maximum length depends on pitch and pin count — typically up to 1000 mm for standard builds.
We build FPC from single-layer to multi-layer (up to 8 layers) with line/space down to 0.05 mm. Thickness typically runs from 0.12 mm to 0.3 mm for compact stacks. Substrates include polyimide for higher temperature and PET for cost-sensitive builds. Coverlay and stiffener options add mechanical support. ZIF-compatible ends are available for dense assemblies.
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